Fix Kit And Replacement Parts Section - page 1203

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ATV
MANUEL D’INSTALLATION
FRONT AND REAR MOUNTING BRACKET KIT
KIMPEX N
°
375907
FOR COMMANDER TRACK SYSTEM AND OUTLANDER 2012 – OUTLANDER MAX 2013 VEHICLES
KIMPEX INC.
/ 5355, rue St-Roch / Drummondville (Québec) Canada / J2B 6V4
KIMPEX USA
/ 100 Walnut Street / Champlain (New York) / 12919
2810491
A-2810491-EN
Lithographié au Canada / Litho’d in Canada
3
Front A-arm brackets installation
WARNING
1.
The vehicle must be
immobilized
and the
engine turned off
and cooled.
2.
Always wear
safety glasses
during installation, adjustment or repair.
3.
Please read and ensure you
have understood the warnings
and guidelines.
4.
Make sure the vehicle is
safely secured in place
by a system dedicated to this use (jack stands and hoist) and that it is supported or
fixed on locations that are not likely to break, bend or slip. A hydraulic jack is not safe; nor is a log. The vehicle must be not able to move.
The installation requires that the vehicle is in two-wheel drive
mode with the gearbox in neutral. After lifting the vehicle and
removing the wheels:
1) Remove the universal joint guard. Keep the parts for later
reinstallation.
2) Insert the carriage bolt
G
into the hole identified by a label on
the a-arm bracket
01
. See
figure 2
. In the packaging, this bolt
is mounted on the rod end
M
of the front anti-rotation arm.
3) Install the front A-arm bracket
01
under the lower front A-
arm so that the two (2) parts fits snugly.
4) Install the front clamping plate
02
above the lower front A-
arm and fasten them to A-arm bracket
01
using the four (4)
hex. bolts
03
and the four nylon nuts
04
. Torque the bolts to
20 ft-lbs. See
figure 2.
5) Repeat
steps 1
to
4
for the opposite side.
WARNING
1.
Do not overtorque the bolts. Some parts may be subject to deformation. If the bolts are too tight, some safety aspects could be
compromised.
2.
Be careful: an incorrectly positioned A-arm bracket could give some play, which could make driving riskier as well as lead to breakage to
the vehicle, a loss of control and serious injuries.
Fig. 2
I STA LATION M NUAL
FRONT AND REAR MOUNTING BRACKET KIT
KIMPEX N
°
375901
FOR CO MANDER TRACK YSTEM AND SPORTSMAN XP VEHIC E
KIMPEX INC.
/ 5355, rue St-Roch / Drummondville (Québec) Canada / J2B 6V4
KIMPEX USA
/ 100 Walnut Street / Champlain (New York) / 12919
Lithographié au Canada / Litho’d in Canada
2810484
A-2810484-EN
4
Rear suspension brackets installation
WARNING
1.
Th vehicle must be
i mobilized
and the
engine turned off
and cooled.
2.
Always wear
safety glas es
during installation, adjustment or repair.
3.
Pl as re d and ensure you
have understood the war ings
and guidelines.
4.
Make sure th vehicle is
safely secured in place
by a system edicated o thi use (jack stands and hoist) and that it is supported or
fixed on locations th t are not likely to break, bend or slip. A hydraulic jack is not safe; nor is a log. Th vehicle must be not able to move.
The inst llation requires that th vehicle is in two-wheel drive mode with the gearbox in neutral. After lifting the vehicle
and removin the wheels:
1) Insert the rear suspension bracket
01
into the suspension table of the vehicle, by sliding it in the direction indicated
by the
figure 4A
by
arrows 1 and 2.
2) After making sure that the front support bracket is well positioned under the suspension table tube, fix the rear
suspension bracket
01
using the U-bolt
02
, the flat washer
04
(place the washer in the oblong hole side) and the two
(2) nylon nuts
03
. See
figure 4B
.
3) Tighten all bolts in place.
WARNING
1.
D n t ove torque the bolts
. Some parts may be subject to deformations. If the bolts are too tight, safety aspects could be compromised.
2.
Be careful: an incorrectly positioned Suspension bracket could give some play, which could make driving riskier as well as lead to
breakage to the v hicle, a loss of control and s ri
s injurie .
A
Fig. 4
B
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