Fix Kit And Replacement Parts Section - page 1187

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ATV
MANUEL D’INSTALLATION
FRONT AND REAR MOUNTING BRACKET KIT
KIMPEX N
°
375905
FOR COMMANDER TRACK SYSTEM AND KODIAK 450 VEHICLE
KIMPEX INC.
/ 5355, rue St-Roch / Drummondville (Québec) Canada / J2B 6V4
KIMPEX USA
/ 100 Walnut Street / Champlain (New York) / 12919
2810489
A-2810489-EN
Lithographié au Canada / Litho’d in Canada
3
Front A-arm brackets installation
WARNING
1.
The vehicle must be
immobilized
and the
engine turned off
and cooled.
2.
Always wear
safety glasses
during installation, adjustment or repair.
3.
Please read and ensure you
have understood the warnings
and guidelines.
4.
Make sure the vehicle is
safely secured in place
by a system dedicated to this use (jack stands and hoist) and that it is supported or
fixed on locations that are not likely to break, bend or slip. A hydraulic jack is not safe; nor is a log. The vehicle must be not able to move.
The installation requires that the vehicle is in two-wheel drive
mode with the gearbox in neutral. After lifting the vehicle and
removing the wheels:
1) Remove the universal joint guard. Keep the parts for later
reinstallation.
2) Insert the M12-1.75 x 65-mm carriage bolt
G
in the hole
identified by a label on the a-arm bracket
01
. See
Figure 2.
In the packaging, this bolt is mounted on the rod end
M
of the front anti-rotation arm.
3) Lean the A-arm bracket
01
under the front lower
suspension arm taking care that the suspension table
tubes are firmly pressed down on half-moon brackets
of the A-arm bracket.
4) Fix the A-arm bracket to the suspension arm using the
front clamping plate
02
, the M12-1.75 x 70-mm carriage
bolt
03
, the M12 flat washer
05
and the M12-1.75 nylon
nut
04
.
5) Ensure that the a-arm bracket is well positioned in the
brackets and tighten all nuts in place.
Fig. 2
Fig. 3
INSTA LATION M NUAL
FRONT AND REAR MOUNTING BRACKET KIT
KIMPEX N
°
375901
FOR CO MANDER TRACK YSTEM AND SPORTSMAN XP VEHICLE
KIMPEX INC.
/ 5355, rue St-Roch / Drummondville (Québec) Canada / J2B 6V4
KIMPEX USA
/ 100 Walnut Street / Champlain (New York) / 12919
Lithographié au Canada / Litho’d in Canada
2810484
A-2810484-EN
4
Rear suspension brackets installation
ARNING
1.
The vehicle must be
i mobilized
and the
engine turned off
and cooled.
2.
Always wear
safety glas es
during inst llation, adjustment or repair.
3.
Pleas read and ensure you
have understood the war ings
and guidelines.
4.
Make sure the vehicle is
safely secured in place
by a system edicated to this use (jack stands and hoist) and that it is supported or
fixed on locations th t are not likely to break, bend or slip. A hydraulic jack is not safe; nor is a log. The vehicle must be not able to move.
The inst llation requires that the vehicle is in two-wheel drive mode with the gearbox in neutral. After lifting the vehicle
and removing the wheels:
1) Insert the rear suspension bracket
01
into the suspension table of the vehicle, by sliding it in the direction indicated
by th
figure 4A
by
arrows 1 and 2.
2) After making sure that the front support bracket is well positioned under the suspension table tube, fix the rear
suspension bracket
01
using the U-bolt
02
, the flat washer
04
(place the washer in the oblong hole side) and the two
(2) nylon nuts
03
. See
figure 4B
.
3) Tighten all bolts in place.
WARNING
1.
Do not overtorque the bolts
. Some parts may be subject to deformations. If the bolts are too tight, safety aspects could be compromised.
2.
Be careful: an incorrectly positioned Suspension bracket could give some play, which could make driving riskier as well as lead to
breakage to the vehicle, a loss of control and serious injuries.
A
Fig. 4
B
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