Fix Kit And Replacement Parts Section - page 836

KIMPEX INC.
/ 5355, rue St-Roch / Drummondville (Québec) Canada / J2B 6V4
KIMPEX USA
/ 100 Walnut Street / Champlain, New York / 12919
Lithographié au Canada / Litho’d in Canada
A-2810258
2810258
8/9
ATV
MOUNTING INSTRUCTIONS
FRONT AND REAR A-ARM BRACKET KIT
Kimpex
# 375411
For "Commander Wide Track" and "Commander Trek" track kit
Polaris Sportsman 1997-2004
REAR A-ARM BRACKET INSTALLATION
(see sketch H)
WARNING :
Prior to installation, turn off the engine, put
in two-wheel driving mode, and block the wheels.
1)
Raise the rear of the ATV off the ground and remove the wheels.
WARNING :
When the ATV is raised, make sure that it is
properly secured/supported to prevent it from
accidentally falling during the installation of the A-arm
brackets. If not properly secured/supported, serious
physical injury could occur.
2)
Remove the rear left CV shield. Do not discard. They will be
reinstalled later.
3)
Assemble the rear A-arm bracket guide (#
7
) onto the rear left
A-arm bracket (#
5
) using the
(2) 1/4” nc X 3/4”
carriage bolts (#
12
)
and the
(2) 1/4” nc
self-locking nuts (#
15
). Torque to 7 ft-lbs.
(see sketch I)
4)
Install the
(2) 3/8” nc X 1-1/2”
carriage bolts (#
13
). Slide the
(2)
9/16” O.D. X .397” I.D. X 3/8”
spacers (#
9
) onto the bolts (#
13
) (one
spacer on each bolt).
5)
Place the rear A-arm bracket (#
5
) below the rear lower A-arm.
Install the
(2) 3/8” dia
flat washers (#
20
) and the
(2) 3/8” nc
self-
locking nuts (#
17
) on the top of the rear lower A-arm (screw the
first threads only).
6)
Install the
5/16” nc X 2-3/4”
U-bolt (#
11
) over the rear lower A-arm
into the intended mounting holes of the rear A-arm bracket
(#
5
). Install the
(2) 5/16” dia
flat washers (#
19
) and the
(2) 5/16” nc
self-locking nuts (#
16
).
7)
Tighten all the bolts. Torque the
5/16” nc
nuts (#
16
) to 15 ft-lbs
and the
3/8” nc
nuts (#
17
) to 25 ft-lbs.
sketch H
LEFT
REAR VIEW
LEFT
REAR
VIEW
Rear of the ATV
Rear of the ATV
sketch I
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