KIMPEX INC.
/ 5355, rue St-Roch / Drummondville (Québec) Canada / J2B 6V4
KIMPEX USA
/ 100 Walnut Street / Champlain, New York / 12919
Lithographié au Canada / Litho’d in Canada
A-2810258
2810258
7/9
ATV
MOUNTING INSTRUCTIONS
FRONT AND REAR A-ARM BRACKET KIT
Kimpex
# 375411
For "Commander Wide Track" and "Commander Trek" track kit
Polaris Sportsman 1997-2004
sketch F
LEFT
FRONT VIEW
FRONT ANTI-ROTATION INSTALLATION
(see sketch F)
NOTE :
Pay special attention to the orientation given to
spacers (#2 and #3) during installation.
1)
Assemble the ball joint (#
21
) and the
1/2” nf
nut (#
20
) to the
front anti-rotation assembly (#
5
).
2)
Install the large ball joint spacer (#
2
) with the narrow part facing
down onto the
1/2” nc X 2-1/2”
carriage bolt (#
13
) installed in
step
3 at the “FRONT A-ARM BRACKET INSTALLATION”
section
.
3)
Install the ball joint of the anti-rotation assembly (#
21
) onto the
bolt (#
13
), below the large ball joint spacer (#
2
).
Install the short ball joint spacer (#
3
) with the narrow part facing
up, below the anti-rotation assembly (#
5
).
4)
Tighten the assembly with the
1/2” nc
self-locking nut (#
15
).
Torque to 65 ft-lbs.
WARNING :
If the bolts are not sufficiently tightened,
there is a risk of them becoming loose, of parts detaching
and risk of loss of control over the vehicle, as well as risk
of personal injury.
5)
Rotate the anti-rotation assembly (#
5
) towards the center of the
ATV to prevent it from interfering with the installation of the
track kit.
6)
Repeat
steps 1
to
5
for the opposite side.
MAIN AXLE ADAPTER INSTALLATION
(see sketch G)
1)
Remove and discard two bolts retaining the sprocket to the main
axle of the track kit.
NOTE :
Pay special attention to the orientation given to
the main axle adapter (#6) during installation. The lip, of
the main axle adapter, must fit perfectly the circumfer-
ence of the main axle.
2)
Position the main axle adapter (#
6
) and the additional main axle
adapter (#
19
). Fasten using the
(2) 3/8” nc X 3-1/2”
Allen socket
machine screws (#
18
).
Torque to 20 ft-lbs.
3)
Install the Track Kit onto the hub of the ATV using the
(4) 3/8” nc
“T” nuts (#
7
). Torque to 25 ft-lbs.
NOTE :
Recheck torque of the “T” nuts (#7) after one
hour of use.
4)
Repeat
steps 1
to
3
for the opposite side.
Front of the ATV
sketch G
