Fix Kit And Replacement Parts Section - page 834

KIMPEX INC.
/ 5355, rue St-Roch / Drummondville (Québec) Canada / J2B 6V4
KIMPEX USA
/ 100 Walnut Street / Champlain, New York / 12919
Lithographié au Canada / Litho’d in Canada
A-2810258
2810258
6/9
ATV
MOUNTING INSTRUCTIONS
FRONT AND REAR A-ARM BRACKET KIT
Kimpex
# 375411
For "Commander Wide Track" and "Commander Trek" track kit
Polaris Sportsman 1997-2004
FRONT A-ARM BRACKET INSTALLATION
(see sketch E)
WARNING :
Prior to installation, turn off the engine, put
in two-wheel driving mode, and block the wheels.
1)
Raise the front of the ATV off the ground and remove the
wheels.
WARNING :
When the ATV is raised, make sure that it is
properly secured/supported to prevent it from
accidentally falling during the installation of the A-arm
brackets. If not properly secured/supported, serious
physical injury could occur.
2)
Remove the front left CV shield. Do not discard. They will be
reinstalled later.
3)
Insert the
1/2” nc X 2-1/2”
carriage bolt (#
13
) into the hole
intended in the front left A-arm bracket (#
8
).
4)
Install the front left A-arm bracket (#
8
) under the lower front
A-arm so that the two parts fit snugly.
NOTE :
The angled part of the front A-arm clamping
plate (#9) should face the rear of the ATV.
5)
Install the front left A-arm clamping plate (#
9
) above the lower
front A-arm and fasten it to the A-arm bracket (#
8
) using the
(2)
3/8” nc X 1-3/4”
hex bolts (#
10
) and the
(2) 3/8” nc
self-locking nuts
(#
14
) (screw the first threads only).
NOTE :
Pay special attention to the orientation given to
the clamping block (#1) during installation.
6)
Install the clamping block (#
1
) onto the A-arm bracket (#
8
) using
a
3/8” nc X 2”
hex bolt (#
11
) and a
3/8” nc
self-locking nut (#
14
).
Torque to 20 ft-lbs.
IMPORTANT :
Tighten in a manner not to permanently
deform the assembly.
7)
Tighten the bolts installed in
step 5
and make sure they fit
snugly. Torque to 20 ft-lbs.
8)
Reinstall the front CV shield removed during
step 2
using the
original hardware.
9)
Repeat
steps 2
to
8
for the opposite side.
sketch E
LEFT
FRONT VIEW
Front of the ATV
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