Fix Kit And Replacement Parts Section - page 744

KIMPEX INC.
/ 5355, rue St-Roch / Drummondville (Québec) Canada / J2B 6V4
KIMPEX USA
/ 100 Walnut Street / Champlain, New York / 12919
Lithographié au Canada / Litho’d in Canada
A-2810339
2810339
8/11
ATV
MOUNTING INSTRUCTIONS
FRONT AND REAR A-ARM BRACKET KIT
Kimpex
# 375228
For "Commander Wide Track" and "Commander Trek" track kit Kymco 500
“COMMANDER WIDE TRACK”
REAR ANTI-ROTATION ARM BRACKET
INSTALLATION (see sketch J)
1)
Remove the interior wheel of the tensioner. Refer to the Track Kit
manual on section “
Wheels mounted on steel axles
”.
2)
Unscrew the self-locking nut (#
A
) from the 1/2” nc X 6” hex bolt
(#
B
) retaining the wheel closer to the adjustment slide (#
C
).
Remove and discard the flat washer (#
D
).
(see sketch K)
3)
Assemble the rear right anti-rotation arm bracket (#
7
) to the hole
made for this purpose in the plastic frame of the Track Kit using
(3) 3/8” nc X 3-1/2”
hex bolts (#
17
), a
3/8” I.D. X 1-1/4” O.D. X .120”
Fender washer (#
27
), the rear anti-rotation arm clamping plate
(#
9
),
(3) 3/8” nc
self-locking nuts (#
22
), and the original self-
locking nut (#
A
) removed in
step 1
.
4)
Reinstall the interior wheel of the tensioner. Refer to the Track Kit
manual on section “
Wheels mounted on steel axles
”.
5)
Repeat
steps 1
to
4
for the opposite side.
“COMMANDER WIDE TRACK”
MAIN AXLE ADAPTER INSTALLATION
(see sketch L)
1)
Install the
(4) M10-1.25 X 30mm
hex bolts (#
13
) into the threaded
holes of the main axle adapter (#
4
) as illustrated.
2)
Position and fasten the main axle adapter (#
4
) onto the hub of
the vehicle using the original wheel nuts. Apply the tightening
torque specified in your ATV owner’s manual.
3)
Position and fasten the Track Kit to the main axle adapter (#
4
)
using the
(4) M10-1.25
wheel nuts (#
20
).
Torque to 25 ft-lbs.
NOTE :
Recheck torque of the wheel nuts (#20) after
one hour of use.
4)
Repeat
steps 1
to
3
for the opposite side.
sketch J
sketch K
sketch L
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