Fix Kit And Replacement Parts Section - page 791

KIMPEX INC.
/ 5355, rue St-Roch / Drummondville (Québec) Canada / J2B 6V4
KIMPEX USA
/ 100 Walnut Street / Champlain, New York / 12919
Lithographié au Canada / Litho’d in Canada
A-2810336
2810336
5/11
ATV
MOUNTING INSTRUCTIONS
FRONT AND REAR A-ARM BRACKET KIT
Kimpex
# 375315
For "Commander Wide Track" and "Commander Trek" track kit
2002-2004 Kawasaki brute force KVF 650 / 2004-2006 Kawasaki brute force KVF 700
Front of
the ATV
MOUNTING
HOLE
sketch E
LEFT
FRONT VIEW
FRONT ANTI-ROTATION INSTALLATION
(see sketch E)
NOTE :
Pay special attention to the orientation given to
spacers (#1 and #2) during installation.
1)
Assemble the ball joint (#
18
) and the
1/2” nf
nut (#
17
) to the
front anti-rotation assembly (#
4
).
2)
Install the large ball joint spacer (#
1
) with the narrow part facing
down onto the
1/2” nc X 2-1/2”
carriage bolt (#
11
) installed in
step
3 of the “FRONT A-ARM BRACKET INSTALLATION”
section.
3)
Install the ball joint of the anti-rotation assembly (#
4
) onto the
bolt (#
11
), below the large ball joint spacer (#
1
). Install the short
ball joint spacer (#
2
) with the narrow part facing up, below the
anti-rotation assembly (#
4
).
4)
Tighten the assembly with the
1/2” nc
self-locking nut (#
14
).
Torque to 55 ft-lbs.
WARNING :
If the bolts are not sufficiently tightened,
there is a risk of them becoming loose, of parts detaching
and risk of loss of control over the vehicle, as well as risk
of personal injury.
5)
Rotate the anti-rotation assembly (#
4
) towards the center of the
ATV to prevent it from interfering with the installation of the
Track Kit.
NOTE :
Refer to the Track Kit manual to complete the
installation.
6)
Repeat
steps 1
to
5
for the opposite side.
IMPORTANT :
Make sure to use the correct mounting
hole on the anti-rotation (#4) when you assemble to the
Track Kit (see sketch E).
MAIN AXLE SHIMS INSTALLATION
(see sketch F)
1)
Remove the original wheel studs from the hub of the ATV.
2)
Insert the
(4) M10 X 35mm
wheel studs (#
8
) and position the
(4)
shims (#
5
) onto the hub of the ATV.
3)
Install the Track Kit onto the hub of the ATV using the
(4) M10
wheel nuts (#
12
). Torque to 25 ft-lbs.
NOTE :
Recheck torque of the wheel nuts (#12) after
one hour of use.
4)
Repeat
steps 1
to
3
for the opposite side.
sketch F
1...,781,782,783,784,785,786,787,788,789,790 792,793,794,795,796,797,798,799,800,801,...1407
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